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CNC Thread Rolling Machine with AI Technology | High Precision

Industry Overview: The Evolution & Demand of CNC Thread Rolling Machines

The global demand for cnc thread rolling machine solutions—including flat thread rolling machine, hydraulic threading machine, and mini thread rolling machine—has witnessed a strong annual growth, driven by advanced manufacturing in automobile, petrochemical, metallurgy, and infrastructure sectors. According to MRFR industry reports, the global thread rolling machine market size reached $477 Million in 2023, expected to grow at 4.4% CAGR through 2028.

High efficiency and repeatability in thread production.
Superior thread quality compared to cutting methods.
Energy saving & material preservation due to cold-forming technology.
Application diversification: anchor bolts, fasteners, rods, tubes, and custom-shaped threads.

Leading suppliers, including Mote Tools, Nakanishi, Tesker, and Profiroll, are continuously innovating in digital control, modularity, eco-friendliness and real-time process monitoring, making modern cnc thread rolling machine one of the cornerstones in "Industry 4.0" precision engineering.

Figure 1. High precision cnc thread rolling machine working on steel rods.

Product Highlight: Anchor Bolt Stainless Rod Thread Making Machine

Product Name: anchor bolt stainless rod thread making machine thread rolling machine
Supplier: Mote Tools
Product Link: View Product Details
Industry Certifications: ISO 9001, CE, ANSI ISO2858
Suitable Industries: Petrochemical, Metallurgy, Construction, Water Supply & Drainage, Mining, Energy

Model	Thread Diameter (mm)	Thread Pitch (mm)	Rolling Speed (m/min)	Motor Power (kW)	Max. Feed Length (mm)	Machine Weight (kg)	Certifications
Z28-650	8–64	0.5–6.0	10–20	15	650	3700	ISO / CE / ANSI
T45 CNC	6–42	0.75–5.0	15–30	11	450	2450	ISO / CE
Anchor Bolt Stainless Rod Model	8–36	0.75–4.0	18–25	9	830	1450	ISO / CE
Mini-M6	3–12	0.5–2.0	12–25	2.2	200	480	ISO

Manufacturing Workflow: CNC Thread Rolling Machine Process Visualization

1. Raw Material Inspection

Incoming stainless rod/blank is checked (per ISO2858 standards) for dimensional accuracy, composition & surface finish.

2. Cutting & Sizing

Material is sawn/cut to desired length using precision CNC cutting systems; ends are chamfered/rounded as needed.

3. Cleaning & Pre-treatment

Surface is degreased and cleaned to ensure perfect adhesion and defect-free threading.

4. Thread Rolling (Cold Forming)

Rod is placed between rotating dies of the cnc thread rolling machine. The material is plastically deformed at room temperature, creating precise, work-hardened threads with superior surface finish and strength.

5. Post-Roll Inspection & Measurement

All threads are checked using Go/No-Go gauges; samples sent for tensile and fatigue tests per ASTM A370.

6. Finishing (Optional) & Packing

Threads receive anti-corrosion coatings or passivation as needed. Product is packed and labeled for shipment.

For visualized workflow, visit: CNC Thread Rolling Process Video Demo

Figure 2. Flat thread rolling machine in fastener production line.

Material, Technical Specifications & Performance Standards

Material: Highly corrosion-resistant 304/316 stainless steel, carbon steel, Cr-Mo alloyed rods.
Manufacturing Techniques: Precision cast/forged blanks are CNC machined for accuracy & surface integrity. Thread rolling utilizes cold-forming technology, enhancing work-hardening and fatigue resistance by ~30% (3rd party: Springer JME).
Thread Profile: Metric, UNC, BSPT, Acme, Trapezoidal, custom profiles per JIS/ANSI/DIN standards.
Inspection: Each thread batch is verified for dimensional conformity (ISO2858, ASTM A370), roughness (RaUsage Life: >1,000,000 cycles per tool set. Warranty up to 18 months.
Applications: Anchor bolts for bridges/buildings, pipe rod connectors for oil/gas, threaded rods in heavy equipment, stainless fittings in chemical resistant pipelines, etc.

Figure 3. High-torque hydraulic threading machine for large diameter rod applications.

Comparative Analysis: CNC vs. Flat and Hydraulic Thread Rolling Machines

Choosing the right cnc thread rolling machine involves assessing production volume, thread geometry, material, and finish quality. The table below compares key features of cnc, flat, hydraulic, and mini thread rolling machines:

Machine Type	Max Diameter (mm)	Control Level	Torque Output	Adaptive Dies	Energy Consumption	Cycle Time (s)	Thread Accuracy (μm)	Applications
CNC Thread Rolling Machine	64	Full CNC, HMI	Medium-High	Automatic	Low	8–12	±4	Precision rods, anchor bolts, special threads
Flat Thread Rolling Machine	40	Manual/Semi-auto	Medium	Manual	Medium	15–18	±8	Standard bolts, short rods
Hydraulic Threading Machine	100	PLC/Manual	High	Manual	High	25–35	±10	Large diameter rods, pipeline joints
Mini Thread Rolling Machine	12	Manual	Low	Manual	Very Low	10–16	±8	Small precision screws, electronics

CNC: Highest flexibility and efficiency.
Hydraulic: Best for large, high-strength rods.
Flat/Mini: Lower cost, best for standard or small batch jobs.

Figure 4. Mini thread rolling machine for micro components and small fasteners.

Technical Specification Visualization & Data Charts

Below, you'll find dynamic charts illustrating product performance and comparing main technical indicators.

Output Speed Comparison (pcs/hour)

Market Share Pie Chart (2023 Models)

Rolling Life / Durability Trend

Application Cases & Typical Project Scenarios

Large bridge construction: Anchor bolts and expansion rods, corrosion-resistant, strong fatigue resistance.
Oil & gas pipelines: Threaded connectors and coupling rods requiring ASTM & ISO standards.
Industrial water systems: Stainless rod threads, high flow, anti-leakage performance.
Metallurgical plants: Heavy-duty rolled threads for bespoke rods/screws sustaining frequent load cycles.
Energy infrastructure: Anchor rods as wind turbine foundation, tailored for severe climate and salt spray corrosion resistance.
OEM Fastener Suppliers: Customized threading for non-standard bolts—reducing production cycle by 35% with cnc thread rolling machine integration.

Customer Feedback Example:
“After deploying Mote Tools' cnc thread rolling machine in our steel structure workshop, thread defect rates dropped below 0.2%, with energy consumption cut by 27%. The rapid die-change capability and digital control have transformed our anchor bolt production.”—Quality Director, National Bridge Engineering Co., Ltd.

Figure 5. Finished anchor bolt rods from anchor bolt stainless rod thread making machine thread rolling machine.

Customization & Technical Support Services

Mote Tools provides tailored solutions for unique threading applications:

Custom die design for special thread profiles and shapes.
Adaptation for high-strength alloys, titanium, duplex stainless steels.
Automatic loading/unloading system integration for smart factories.
On-site operator training, remote fault diagnostics (Industry 4.0 ready).
Sample making, destructive/non-destructive test reporting, and full PPAP documentation.

Standard Lead Time: 15–35 working days, depending on customization scope.
Global Warranty: 18-month warranty + lifetime technical online support.
Spare Parts & Aftermarket: Rapid supply, dedicated support lines, and 72h on-site service in Asia/Europe.

Expert FAQ — Professional Knowledge Base

1. What are the material grades supported by cnc thread rolling machine?

A: Standard grades include 304, 316 stainless steels, Q235/Q345 carbon steels, Cr-Mo (41Cr4), titanium, INCONEL, and copper alloys. Material must comply with ISO 3506 or ASTM specifications for best threadability and life.

2. What thread profiles can be produced?

A: Metric (M), Unified (UNC/UNF), British (BSW, BSPT), Acme, Trapezoidal (Tr), custom forms. Die sets can be tailored to customer drawings per JIS/ANSI/DIN standards.

3. How accurate is the thread pitch and root diameter?

A: CNC machines achieve ±4μm pitch accuracy, ±7μm mean diameter, and out-of-roundness

4. Does the machine support ISO auditing and traceability?

A: Yes, all process steps and materials are logged with batch numbers; test certificates available for each lot. Machine alarm/event logs can be digitally archived for audits.

5. Which lubrication and cooling solutions does the machine use?

A: Centralized auto-lubrication and mist or emulsion cooling to prevent die overheating and workpiece galling, per FDA/REACH recommendations for toxicological safety.

6. How is operator safety ensured?

A: Dual-channel safety circuits, e-stop relay modules, overload/break sensors, and CE-marked electrical interlocks. All machines comply with latest EU Machinery Directive 2006/42/EC.

7. What is the typical die life and how can it be maximized?

A: With certified HSS/Tungsten dies (HRC 62–66), standard die life is >1,000,000 cycles on stainless steel and alloy rods, extendable by precise die cooling, correct setup, and regular inspection/overhauling.

Why Choose Mote Tools? - Authoritativeness & Credibility

Industry Experience: 22+ years continuous R&D and application support.
Certifications: All products ISO9001, CE, ANSI compliant. Third-party testing available (TÜV, SGS, Intertek).
Partners: Trusted by Siemens, PetroChina, Hyundai Engineering, and major EPCs worldwide.
Recognition: Multiple patents in thread rolling dies & CNC control algorithms (China & international).
Referenced in: eFunda Thread Rolling Process Guide, “Journal of Manufacturing Processes”, “International Journal of Advanced Manufacturing Tech.”

All data referenced per 2023 China Fastener Industry Association, Threaded Fastener Journal, MRFR Reports.

FAQ, Delivery, and Support Summary

Delivery: Average lead time: 15–35 working days. Ex-works, FOB, CIF available. All machines 100% tested before shipment.
Quality Guarantee: 18 months warranty; easy claim process; official ISO/CE/ANSI certificates supplied.
Support: 24/7 hotline/email, on-site training, lifetime online troubleshooting.
Spare Parts: Permanent stock for all models, expedited worldwide shipping available.
Test Reports: Material, thread, and fatigue test with every batch shipped.
Trust Commitment: Your business is protected by global service guarantee and certified quality standards.

References & Further Reading

“Analysis of Thread Rolling Machines — Process Selection for High Strength Fasteners”, Springer JME
“Global Thread Rolling Machine Market Research Report 2023-2028”, MRFR
“Thread Rolling – eFunda Engineering Fundamentals”, eFunda
“Threaded Fasteners: Fatigue and Durability Analysis”, ASTM Threaded Fastener Symposium
“Int'l Journal of Advanced Manufacturing Technology”, Springer
"China Fastener Industry Official Forum", CFI Forum

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