Hul . 17, 2024 10:08 Back to list

THREAD ROLLING PROCESS


THREAD ROLLING PROCESS

 
thread rolling process technology

THREAD ROLLING & PROFILE ROLLING

Through continuous innovation over its 60-year history. thread rolling processes provide significant advantages over thread cutting in strength and fatigue resistance and offer superior surface finish and material savings. Screw threads are used in applications such as fasteners, linear actuators, and fluid connections. Machine screws, bolts, wood screws, bone screws, threaded rod, pipe fittings, and lead screws are the most common types of threaded components produced.

Screw threads are typically rolled using an infeed, throughfeed, or plungefeed rolling process.two-die and three-die rolling processes can roll both solid and hollow parts to exact specifications. Precision thread class tolerance levels such as Inch Class 2A and 3A (6g and 4h/6h ISO Metric) are easily achievable by controlled thread rolling process.

Automatic nut and bolt threading rod thread rolling machine

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BENEFITS OF THREAD ROLLING

  • Improved mechanical properties
  • Superior surface finish
  • Very repeatable
  • Fast cycle times
  • Reduced operating cost
  • No material waste

THREAD & PROFILE GEOMETRY

Standard thread forms consist of a profile geometry described by straight side flanks with crest flat, root flat, and radius transitions at fixed pitch spacing. The 60° thread form with 30° flank angles is one of the most common thread profiles and has become a standard for fasteners around the world. The second most popular thread profile is the 29° ACME and Stub-ACME thread form with 14.5° flank angles.processes can produce not only these standard forms, but many variations of thread forms ranging from 10° to 30° trapezoidal thread profiles to 5° to 40° buttress thread profiles. Special thread forms like tapered or straight pipe thread profiles, ball screw thread profiles, rope thread profiles, and involute worm gear profiles are also possible. Most threads are rollable using the cylindrical die rolling process.


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